Texas Facility List

Laser
Punching
Forming
Machining
Welding
Paint
Hardware
Quality
Logistics
CleanRoom
Shipping
Assembly

LASER SYSTEM

Amada’s FO 3015 NT laser 60 X 120: state of the art laser system for precision cutting of stainless Steel up to .500” thick, aluminum up to .250” thick and hot rolled steel up to .750” thick on a 60” X 120” capacity pallet changing rack system.

Amada LCG 3015 AJ with AMS 3015 Fiber Laser with auto load & unloader: 6000 W: Faster piercing
and cutting by using linear drives in all three axes. Superb cutting quality with sharp corners over the full thickness range. Cut Process Monitoring improves process time and part quality by pierce detection and by monitoring cut process.

Amada Pulsar MP1212 Production Laser System for precision cutting of stainless steel, cold roll steel and aluminum

Amada FO MII RI 3015, 4,000 watt, state of the art laser system for precision cutting of stainless steel up to .500” thick, aluminum up to .250” thick and hot rolled steel up to .750” thick on a 60” X 120” capacity pallet changing rack system.

PUNCHING

Two HG 1003 ATC- 110-ton brake, The Automatic Tool Changer (ATC) can load the most complex
tool layout within three minutes.

Two Amada RG 100 NC9-EX x 10 Foot Brake - 100-ton brake, complete with numerical, three axis NC back gauge control

Two Amada RG 80 NC9-EX Control X 8 Foot Brake- 80-ton brake, complete with numerical, three axis NC back gauge control
Amada RG 50 NC9-EX Control X 6 Foot Brake- 50-ton brake, complete with numerical, three axis
NC back gauge control

Diacko Roller (36” capacity)

FORMING

- Two HG 1003 ATC- 110-ton brake, The Automatic Tool Changer (ATC) can load the most complex
tool layout within three minutes.
-Two Amada RG 100 NC9-EX x 10 Foot Brake - 100-ton brake, complete with numerical, three axis NC
back gauge control
- Two Amada RG 80 NC9-EX Control X 8 Foot Brake- 80-ton brake, complete with numerical, three axis
NC back gauge control
- Amada RG 50 NC9-EX Control X 6 Foot Brake- 50-ton brake, complete with numerical, three axis NC
back gauge control
- Diacko Roller (36” capacity)

MACHINING

- Two Haas VF7 CNC Vertical Milling Machining System
- Haas VF6 CNC Vertical Milling Machining System
- Five Haas VF4 CNC Vertical Milling Machining System
- Haas ST20 CNC Lathe Turning Machining System
- Amada 250W Saw.
- Bolton Conventional Mill
- Two FlexArm Tap

WELDING

- Four 280 AMP Miller Dynasty TIG welder
- Four 250 AMP Miller Syncrowave 250 DX TIG welder
- LightWELD Series Handheld Laser Welding System
- Two Miller Dynasty 300 Multiprocess Welder
- Two Miller Syncrowave 400
- Miller Syncrowave 300 TIG Welder
- Two Miller Millermatic 255 Pulsed MIG Welder
- 250 AMP Millermatic MIG 252
- 250 AMP Millermatic MIG 251
- Two 250 AMP Millermatic MIG 211
- 250 AMP Miller Spectrum 2050 Plasma
- Lincoln Electric 256 MIG Welder
- Tecna Spot-welder
- Yaskawa Robotic Laser System

PAINTING & SILKSCREENING

• Wet Spray Open Face booth – 10’ x 8’ x 8’
• Powder Booth – 15’ x 12’ x 10’
• Powder Booth – 10’ x 8’ x 8’
• Wisconsin Oven EWN-820-8G
• Wisconsin Oven EWN-812-8G
• Three Nordson Encore Spray Gun
• MSP 3140 Silk-screening equipment
• Grieve Oven AB-550 for Silk-screening
• Pem 3000 Pressure Washer
• Riveer Treatment System RTS1000 - 100% reusable pretreatment – spray system

Haeger 824 MSP Plus hardware inserter
Haeger 824 Plus hardware inserter
Two Haeger 618 Plus hardware inserter

HARDWARE

QUALITY ASSURANCE

•1 fully equipped enclosed & climate controlled inspection rooms
•12ft. Portable CMM Prime Faro Arm with pc & Solidworks
•Optical Comparator model: Baty R400 XL
•Surface Plates: A variety of plates up to 48” x 96”
•TR-200 Surface Roughness Tester
•Discuss FAI Generation Software
•UV-A/blacklights & brightlights & digital light tester
•QCBD Quality Management System online database
•Various Hand Tools (Calipers, Gauge Block Sets, Thread Gauges, Mics, Protractors, etc.)

•Phosphate Coating Thickness Lab with Mettler-Toledo MS Series precision scale & Scilogex MS-H280-Pro heated stirrer
•Starrett Altssiumu 24”
•Virtek Laser QC 2D & Optical Inspection System with SPC Software
• CMM Mitutoyo B241 and CMM Wenzel XO 107 with separate offline and online Open-DMIS programming capability
•Major inspection equipment is linked to 1Factory CPK & SPC data collection in real-time mode
• Datapaq Easytrack2 and Omega 12 channel temperature profiling equipment
• Konica-Minolta CM2600-D spherical Spectrometer with On-color Software & 555 Shade Sorting
• Micro-TRI-gloss 20°, 60° & 80°-Fe/NFe combo Gloss meter/Paint Thickness Tester
• Light Booth with multiple light sources and Positector 6000 FNS-1 Coating Thickness Tester
• Various borescopes & microscopes with camera systems

•2000 Dodge Durango
•2001 Ford F250 Econoline Van
•2001 Ford F250 Econoline Van
•2004 GMC 350 Box Truck
•Cargo Van Econoline E-250
•Clark Fork Lift CGC30
•Daewoo G30E-3
•Diesel Truck 1996 F-800/1060/12CYL
•Ford F800 1060

LOGISTICS

· 1 gowning room
· 1 ISO 6 (Class 1000) cleanroom for value-add assembly and cleanroom packaging services.
· Equipped with brightlight & UV blacklight capability.
· Rooms equipped with CDA & N2 purge system for packaging.
· Electrical, Mechanical & Electromechanical assembly capability

CLEAN ROOM

· 20,000 sq. ft. kitting & packaging areas
· Two Videojet 1220 Part Marking Machines
· Videojet 1580 Part Marking Machine
· A complete assortment of various packaging, boxing, and creating materials.

SHIPPING

· 20,000 sq. ft. assembly area

· Electrical, Mechanical, & Electro-Mechanical assembly capability

· Various pneumatic and manual riveting guns

ASSEMBLY (ISO 8 - class 100000